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DAN'S HV ENDEAVORS | ||||
SSTC #1 "Inchoate" . |
News | |
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6/19/2003 - I've been adding minor details/pictures/videos throughout the day. 6/18/2003 - Created this page. |
Spark Videos | |
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All videos were compressed using DivX 5.0.3.
As a result, they are extremely small (~100KB each). However, you will require the codec to view them. These videos were taken at ~180VAC half-wave rectified with a breakout point on the side of the toroid. ![]() ![]() Same setup as before, but this time with 3 breakout points. ![]() |
Primary Coil | |
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Not only is this thing somewhat conductive, it is also a bit too big. I am currently looking for a better coilform,
but progress is slow due to general laziness on my part ;).![]() |
Secondary Coil | |
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About 1300 turns of #31 magnet wire wound around a 4.2" diameter PVC pipe. Winding length is 12.5".
280KHz resonant frequency without a topload. 210KHz with.![]() ![]() |
Toroidial Topload | |
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Not the best, but it gets the job done.![]() ![]() |
TL494 Oscillator | |
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This is what I am currently using to drive the coil. I'm using the push-pull outputs of the TL494,
resulting in a minimum of 5% deadtime. I have not tested this yet, but the deadtime may be required
when using IGBTs (the IGBTs turn on much faster than they turn off; this could lead to shoot-through). The RCA jack shown is used for audio modulation. It accepts a line level input and allows for audio to be modulated into the spark output of the SSTC. I will post more details on this eventually. ![]() |
MOSFET Driver | |
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This was originally intended to drive a larger load (hence the 6 total TC4421s), but has since then been scaled down.![]() ![]() |
IGBT H-Bridge | |
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A bit tight, but quite functional (I just hope I never have to replace a damaged component!).
Initially I had only intended to use this temporarily, but the results are quite nice,
so I have little incentive to modify it. My first bridge consisted of some IRFP450As, but they failed due to poor heatsinking. This prompted me to construct a new bridge with some IGBTs (600v 75a HGTG30N60A4s) I had recently acquired through eBay. This bridge is extremely capable, and even when operating at higher power levels the heatsinks only become slightly warm. I almost expect the coil to overheat before the bridge! However, since these are IGBTs (which are quite a bit slower than MOSFETS), special dead-time considerations may be required. I am currently running at 5% dead-time thanks to the TL494's push/pull outputs. This is probably excessive, and I will investigate running at lower amounts (hopefully 0% if all goes well). ![]() ![]() ![]() |